4月27日,中華(hua)全(quan)(quan)國(guo)總(zong)工(gong)(gong)會發布(bu)關于表(biao)彰2021年全(quan)(quan)國(guo)五(wu)一勞(lao)動獎和(he)全(quan)(quan)國(guo)工(gong)(gong)人(ren)先(xian)鋒號的決定,安徽叉車集團核心(xin)控股子公司安徽合力股份有限公司橋箱事業部(bu)數控車工(gong)(gong)班榮(rong)(rong)獲“全(quan)(quan)國(guo)工(gong)(gong)人(ren)先(xian)鋒號”榮(rong)(rong)譽。
用工匠精神(shen) 打造(zao)先(xian)鋒隊伍
安(an)徽叉(cha)車(che)(che)集團(tuan)核(he)心控股子公司(si)(si)安(an)徽合力股份(fen)有(you)(you)限公司(si)(si)橋(qiao)箱事(shi)業(ye)部(bu)數(shu)控車(che)(che)工(gong)班(ban)成立于2005年,是公司(si)(si)一支(zhi)重(zhong)要(yao)(yao)的(de)骨(gu)干生(sheng)(sheng)產(chan)隊伍。班(ban)組現有(you)(you)18人(ren),其(qi)中黨(dang)員3名、本(ben)科5人(ren)、高(gao)(gao)級工(gong)人(ren)技師(shi)1名、工(gong)人(ren)技師(shi)5名。班(ban)組主要(yao)(yao)承擔1-10噸叉(cha)車(che)(che)變速箱散(san)件(jian)及裝載機、牽引(yin)車(che)(che)等重(zhong)要(yao)(yao)零(ling)部(bu)件(jian)的(de)車(che)(che)銑加(jia)工(gong),擁有(you)(you)先進(jin)的(de)高(gao)(gao)精度(du)數(shu)控加(jia)工(gong)設(she)備和兩(liang)條數(shu)控自動化生(sheng)(sheng)產(chan)線。數(shu)年來(lai),班(ban)組以“創一流(liu)工(gong)作業(ye)績”為主題,緊緊圍繞企業(ye)方針目標,以“實時有(you)(you)效、追求卓越(yue)”的(de)管理理念,組織(zhi)開展(zhan)各(ge)項工(gong)作,成效顯(xian)著,碩果累(lei)累(lei)。
該班組先后榮(rong)獲(huo)“安(an)(an)徽(hui)(hui)省優秀(xiu)(xiu)班組”“全(quan)(quan)(quan)國女職工(gong)(gong)建工(gong)(gong)立業標(biao)(biao)兵崗(gang)(gang)”“安(an)(an)徽(hui)(hui)省青年(nian)文明(ming)號(hao)”“全(quan)(quan)(quan)國機(ji)械工(gong)(gong)業優秀(xiu)(xiu)質量信得過班組”“安(an)(an)徽(hui)(hui)省模范班組”“安(an)(an)徽(hui)(hui)省青年(nian)安(an)(an)全(quan)(quan)(quan)示(shi)(shi)范崗(gang)(gang)”“全(quan)(quan)(quan)國青年(nian)安(an)(an)全(quan)(quan)(quan)示(shi)(shi)范崗(gang)(gang)”等(deng)稱(cheng)號(hao)。前任班長(chang)董慧榮(rong)獲(huo)“全(quan)(quan)(quan)國勞(lao)動(dong)模范”“全(quan)(quan)(quan)國優秀(xiu)(xiu)班組長(chang)”“全(quan)(quan)(quan)國技術(shu)能(neng)手(shou)”“中華技能(neng)大獎(jiang)”“安(an)(an)徽(hui)(hui)省最(zui)美職工(gong)(gong)”“安(an)(an)徽(hui)(hui)省江淮(huai)杰出工(gong)(gong)匠”等(deng)榮(rong)譽,并享受國務院(yuan)特殊津貼。現任班長(chang)熊麗榮(rong)獲(huo)“安(an)(an)徽(hui)(hui)省技術(shu)能(neng)手(shou)”“安(an)(an)徽(hui)(hui)省五一巾幗標(biao)(biao)兵”稱(cheng)號(hao)等(deng)。
樹旗(qi)幟,建(jian)設(she)學習型(xing)“先鋒號”。班(ban)組(zu)秉(bing)著用(yong)心工作,用(yong)心鉆研的理念,精益求精,開展“每日(ri)一題”“崗位練兵”“導師帶徒”等活動(dong),利用(yong)起工余時間組(zu)織(zhi)舉辦(ban)“微講堂”,選(xuan)拔技術(shu)骨干輪流為(wei)青工傳(chuan)授經驗(yan),用(yong)多種形(xing)式(shi)生(sheng)(sheng)動(dong)形(xing)象對機械(xie)加工中出現的困(kun)難(nan)點(dian)進行講解和指導,努力使成(cheng)員能在短的時間里掌(zhang)握(wo)崗位操作技能,組(zu)織(zhi)班(ban)組(zu)成(cheng)員積極開展“小(xiao)(xiao)革新、小(xiao)(xiao)發明、小(xiao)(xiao)改造、小(xiao)(xiao)設(she)計、小(xiao)(xiao)建(jian)議”活動(dong),結合(he)現場實際(ji),通過分析、試驗(yan)、測量、論證,設(she)計制(zhi)作模具、快速檢具和方便現場作業的工具,提高生(sheng)(sheng)產效率(lv)。
提質量(liang),建(jian)設(she)攻(gong)關型“先鋒號”。推廣CAXA軟(ruan)件運用,用自(zi)動(dong)編程代替手工(gong)編程,解決數(shu)控車削橢圓槽、圓弧螺紋和非圓曲線(xian)等(deng)異形零件加工(gong)問(wen)題,開展(zhan)征集“金(jin)點(dian)子”活動(dong),將經典案(an)例、問(wen)題照片,整(zheng)理(li)歸(gui)納輔助指(zhi)導現(xian)場作業的《作業手冊(ce)》,改變部(bu)分(fen)隊員(yuan)存在的習(xi)慣性陋習(xi),要求(qiu)自(zi)覺學(xue)習(xi)和嚴格遵守,開展(zhan)多技(ji)能工(gong)的培(pei)養,切實提升業務(wu)技(ji)能。2019年,公司推進智能制造項(xiang)目,數(shu)控車工(gong)班(ban)作為數(shu)控自(zi)動(dong)化項(xiang)目的第一個試點(dian)班(ban)組(zu)(zu),班(ban)長(chang)帶領班(ban)組(zu)(zu)員(yuan)工(gong)在方案(an)設(she)計(ji)、桁(heng)架機械手選(xuan)型、自(zi)動(dong)化整(zheng)體集成及(ji)生(sheng)(sheng)產(chan)線(xian)布局(ju)等(deng)方面不斷優化創新,五種產(chan)品加工(gong)優化,不僅破(po)解了技(ji)術瓶(ping)頸(jing),使生(sheng)(sheng)產(chan)線(xian)提前投入(ru)使用,還使生(sheng)(sheng)產(chan)效率提高了28%,一個工(gong)人(ren)可以同時(shi)操(cao)作5臺設(she)備。
謀發展,建(jian)設創新型“先鋒號”。軸承(cheng)架(jia)是(shi)3t機械變(bian)速(su)箱中重要(yao)零(ling)部件,產(chan)量(liang)大,需6道工(gong)(gong)序(xu),涉及數(shu)控(kong)車床和磨床,產(chan)品精度(du)高(表面(mian)粗糙度(du)),在人工(gong)(gong)裝夾過程(cheng)中容易(yi)出現外徑跳(tiao)動,容易(yi)產(chan)生不合格品,對操作人員技能(neng)要(yao)求(qiu)高,且人工(gong)(gong)上(shang)下料勞動強度(du)大,尤(you)其(qi)是(shi)磨床工(gong)(gong)序(xu),當前已經(jing)成為(wei)生產(chan)瓶頸工(gong)(gong)序(xu),2020年(nian)推進軸承(cheng)架(jia)智能(neng)制造項目,班長熊麗(li)將軸承(cheng)架(jia)產(chan)品原來的六道工(gong)(gong)序(xu)改(gai)為(wei)車、磨、銑三(san)道工(gong)(gong)序(xu)一(yi)條(tiao)生產(chan)線加(jia)工(gong)(gong),實現了(le)(le)少人化自動加(jia)工(gong)(gong),自動化生產(chan)線采用檢測系統實時控(kong)制產(chan)品質量(liang),梯形(xing)螺紋采取螺紋銑削加(jia)工(gong)(gong)的新方(fang)法,使生產(chan)效率提高了(le)(le)42%,提高經(jing)濟效益(yi)120萬(wan)。2020年(nian)班組共完成工(gong)(gong)藝(yi)改(gai)進和新產(chan)品試制項目達130多項。
技(ji)術(shu)工(gong)人(ren)隊伍是支撐中國(guo)制造、中國(guo)創造的(de)重要力(li)量(liang)。安徽合力(li)股(gu)份(fen)有限公司橋(qiao)箱事(shi)業部數(shu)控車工(gong)班始終秉承“以人(ren)為本,以精(jing)(jing)品回報(bao)社(she)會”的(de)核(he)心價值(zhi)觀,大力(li)弘揚(yang)勞模精(jing)(jing)神(shen)、勞動(dong)精(jing)(jing)神(shen)、工(gong)匠精(jing)(jing)神(shen),激(ji)勵更(geng)多(duo)勞動(dong)者特(te)別是青年一代(dai)走技(ji)能成才、技(ji)能報(bao)國(guo)之路,致力(li)于培養更(geng)多(duo)高(gao)技(ji)能人(ren)才和大國(guo)工(gong)匠,助力(li)實現高(gao)質量(liang)發(fa)展。